Bead Conditioner

Bead conditioner controls inner bead cutting overload. If overload occurs, it automatically stops cutting operation and reduces cutting device damage and material loss!

The effect of Bead Conditioner

Graph indicates the amount of defective tubes during operating one month (12h/day).　 (Example of A company)

Functions of Bead Conditioner

Cutting overload detection

We can check current cutting overload situation by numbers and graph.

Cutting fault detection

During tube welding, if the amount of bead by bite cutting decreases or over exceeds, its sensor detects and alarms to its monitor.

Mill automatic stopping

If the numbers exceeds setting range or detects no overload, it automatically stops mill in order to avoid cutting device damage and material loss (We can set it not to stop by changing setting range).

IBC damage prevention

We can prevent the situation beforehand such as tearing the cutting device off by stuffed cutting powder occurred by bite fragmentation or damage.

Welded inner bead equalization and welding quality improvement

We can record its best situation(numbers) beforehand and adjust to come close to the best point by adjusting voltage or roll position. 　　　　　　　　　

Material yield rates improvement

We can greatly reduce defective tube ratio, because we can check cutting situation on the monitor.

Prediction of bite abrasion and chipping

We can prevent the situation under which we continue welding without noticing bite abrasion or chipping and consequently make a lot of defective or low quality tubes.

• We can check current cutting overload degree by numbers and graph.
• During pipe welding, if the amount of bead by bite cutting decreases or over exceeds, its sensor detects and alarms to its monitor.
• If the numbers exceeds setting range or detects no overload, it automatically stops mill operation in order to get rid of cutting device damage and material loss (We can make it not to stop by changing setting range). .
• We can prevent the situation beforehand such as tearing the cutting device off by stuffed cutting powder occurred by bite fragmentation or damage.
• We can record its best situation(numbers) beforehand and adjust to come close to the point by adjusting voltage or roll position.
• We can greatly reduce defective pipe ratio, because we can check cutting situation on the monitor.
• We can prevent the situation under which we continue welding without noticing bite abrasion or chipping and consequently make a lot of defective or low quality pipes.